日用陶瓷自動施釉線
瀏覽: 發(fā)布日期:2019-11-05
一、 用 途
1. Application
該設(shè)備主要應(yīng)用于日用陶瓷兩次燒成中,素坯施釉工段。能依次完成坯件輸送,素坯預(yù)熱,表面噴釉,釉后干燥,坯件冷卻等工序。施釉線的傳動采用鏈條式同步傳動,速度可調(diào)。加熱采用城市煤氣(或其它燃氣)明焰加熱。
This equipment is mainly used for biscuit glazing working section in the two times of domestic ceramics firing. It could complete the working procedure in order, including blank transmission, biscuit preheating, surface glaze spraying, drying after glazing and blank cooling. Chain synchronous drive is used in transmission of glazing line and the speed is adjustable. City gas (or other fuel gas) direct firing is used for heating.
二、 技術(shù)參數(shù)
II. Technical parameters
1、型 號:
Type:
2、產(chǎn) 量: 30~65件/min
Output: 30~65 pieces/min
3、最大回轉(zhuǎn)直徑: 254 mm
Maximum rotating diameter: 254 mm
4、工 位 數(shù): 129
Number of working station: 129
5、施 釉 方 式: 噴釉
Glazing method: Glaze spraying
6、鏈條運行速度: 9-20m/min
Chain operation speed: 9-20m/min
7、噴釉用壓縮空氣壓力: 0.2-0.4 Mpa
Compressed air pressure for glazing: 0.2-0.4 Mpa
8、燃 料 種 類: 用戶自選
Type of fuel: selected by users
9、裝 機 功 率: 20kw
Installed power: 20kw
10、總 重:
Total weight:
11、外型尺寸: 長×寬×高
External dimension: length×width×height
三、 結(jié)構(gòu)與工作原理
III. Structure and working principle
施釉線坯件主運動由主傳動機箱、托架、鏈條、機架、從動機箱等部分組成,主傳動為無級變速,鏈條的松緊可調(diào)。坯件施釉由預(yù)熱、噴釉、烘干、冷卻等部分組成,施釉是在坯件連續(xù)運動過程中進行。為了得到更好的施釉效果,適應(yīng)不同的產(chǎn)品規(guī)格,保證釉面厚度均勻,在不同的工位設(shè)計了預(yù)熱傳動、噴釉傳動、烘干傳動等輔助運動。為了保證托架部分的清潔,避免釉料的粘結(jié)和堆積,影響坯件施釉質(zhì)量,設(shè)計了清洗部分和清洗傳動部分。為了充分回收釉料及控制工作環(huán)境污染,設(shè)計了濕法除塵裝置,以保證尾氣排放達標(biāo)。坯件的上線和下線由工人手工操作完成。施釉線配有電氣控制部分,在上線和下線的兩端,安裝有報警裝置和急停按鈕。該機的結(jié)構(gòu)設(shè)計充分體現(xiàn)了安全、可靠、方便和環(huán)保。
Primary motion of blank of glazing line is composed of main driving box, bracket, chain, rack and slave driving box. Main driving is infinitely variable speed transmission and the tightness of chain is adjustable. Blank glazing is composed of preheating, glaze spraying, drying and cooling. Glaze spraying is carried out during continuous moving of blank. In order to get a better glazing effect, adapt to different product specifications and ensure the even thickness of glaze, some auxiliary motions such as preheating driving, glaze spraying driving and drying driving are designed at different working stations. In order to ensure the cleanliness of bracket part and prevent the bonding or accumulation of glaze and the influence on glazing quality, cleaning part and cleaning driving part are designed. In order to sufficiently recover glaze and control working environment pollution, wet dust extraction device is designed to ensure that exhaust gas emission reaches the standard. The on line and off line of blanks shall be completed by workers manually. Glazing line is equipped with electrical control part, and alarm device and emergency stop button are provided at both ends of on line and off line. The structural design of this device fully reflects the safety, reliability, convenience and environmental protection.